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Find sources: – (November 2011) () () AutoCAST is a software program for methods design, simulation and optimization developed by IIT Bombay. It uses geometric reasoning for automating the design of casting methods elements – cores, mold cavity layout, feeders, feedaids and gating channels. Fast and intelligent simulation technology is employed to visualize mold filling and casting solidification in near-real time. Engineers can quickly import a 3D model of cast part, create methods elements, simulate the casting, predict internal defects (like shrinkage porosity and sand inclusion), and modify the methods design to improve quality and yield. Product designers can improve the casting by minor modifications, such as fillets at junctions. This enables better compatibility between part requirements and process capability, leading to zero defects.

AUTOCAST SIMULATION SOFTWARE: The following steps were performed on AutoCAST software so as to get the methoding for the.

“AutoCAST is very helpful in new product development as development time is reduced. Casting yield is improved. Annual material saving is appox. Annual cost saving is appox. ” Rahul PatelTulip Castings Pvt Ltd. PERFECT SIMULATION PERFECT TECHNOLOGY. Welcome to the world of SUT CAST, a leader in casting simulation software. Simulation analysis from AutoCAST offers temperature history, liquid metal fraction, solidification time, cooling curves, and air fraction. Major defects like misrun cold shut, air blow hole, shrinkage porosity, and hard zone can be predicted.

Contents • • • • Applications [ ] The latest version AutoCAST-X1 incorporates many innovations, including part thickness analysis, multi-cavity mould layout, multi-neck feeder design, vector element method for solidification simulation, automatic optimisation of feeders and gating system,tooling cost estimation and methods report generation. The database includes all major metal families and casting processes; which can be customised to accommodate new alloys and mould materials. History [ ] The software has a 20-year history of technology development at the, supported by several Ph.D. And Masters-level researchers.

It is maintained and supported by 3D Foundry Tech, a company incubated at the Institute. The software is used in industry (especially, SME foundries) for quality and yield improvement, and in academic institutes for simulation labs.

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